Pumping group G9: maximum efficiency and minimum wear
The pumping unit G9 uses a specific concrete S-valve, whose innovative geometry guarantees great outputs and low maintenance under hard working conditions to ensure high flexibility and reliability. The concrete S-valve completely satisfies Customer’s demands of capacity and pressure.
All of SERMAC concrete pumps offer the following 10 benefits:
- Pumping unit whit open hydraulic circuit
- Concrete S-valve Ø 9”
- Chrome-lined concrete cylinders of high thickness
- Automatic lubrication of the pumping unit on all moving parts
- Automatic oil lubrication for pumping pistons
- Wears compensation system between plate and ring
- High strength wear parts (S-valve, wear plate, compensation ring)
- Hydraulic pumps with variable displacement and constant capacity adjuster
- Accumulator
- Max concrete output from 100 m³/h to 210 m³/h and pressures to 85 bar*: maximum pumping efficiency, reliability and low operating costs
The PUMPING GROUP G9 is available in different models as follow:
- AG9M10-100-80 = Max. Theoretical concrete output from up to 100 m³/h and pressure up to 80 bar* (model 4ZR20)
- AG9M10-150-80 = Max. Theoretical concrete output from up to 150 m³/h and pressure up to 80 bar* (model 4Z27)
- AG9L10-170-80 = Max. Theoretical concrete output from up to 170 m³/h and pressure up to 80 bar* (models from 5Z33 to 6RZ60)
- AG9L10-200-80 = Max. Theoretical concrete output from up to 200 m³/h and pressure up to 80 bar* (models from 5Z42 to 6RZ60)
- AG9X10-210-85 = Max. Theoretical concrete output from up to 210 m³/h and pressure up to 85 bar* (model 6RZ65)
- M = 1.600 mm
- L = 2.000 mm
- X = 2.400 mm
Diameter of concrete cylinders:- 10” = Ø 250 mm
A = truck mounted concrete pump
*Output and pressure are theoretical data. The max concrete output and the max pressures cannot be reach a the same time.
The HOPPER, excellent geometry for concrete pumping:
- Hopper made of wear-resistant steel with a grille equipped with an electric vibrator
- High torque of the mixer allowing operations under the most severe conditions with low-slump concrete
- Optimum combination between the casting steel conveying chamber and the mixing shaft equipped with blades with specific helical geometry
- Large capacity 650 l
Pumping groups S6 and G7: top efficiency for wear prevention
The pumping unit uses a specific concrete S-valve, whose innovative geometry guarantees great outputs and low maintenance under hard working conditions to ensure high flexibility and reliability. The concrete S-valve completely satisfies Customer’s demands of capacity and pressure.
All mixer pumps TWINSTAR offer the following benefits:
- Pumping unit whit open hydraulic circuit
- Concrete S-valve Ø 6” or Ø 7”
- Chrome-lined concrete cylinders of high thickness
- Automatic lubrication of the pumping unit on all moving parts
- Automatic oil lubrication for pumping pistons
- Wears compensation system between plate and ring
- High strength wear parts (S-valve, wear plate, compensation ring)
- Hydraulic pump with variable displacement and constant capacity adjuster
- Max concrete output from 73 m³/h to 80 m³/h and pressures to 80 bar*: excellent performance, reliability and low operating costs
- BS6C07-73-70 = Max theoretical concrete output up to 73 m³/h and concrete pressure up to 70 bar* (models 3Z24 and 4Z28)
- BG7C08-80-80 = Max theoretical concrete output up to 73 m³/h and concrete pressure up to 80 bar* (models 4Z28 and 4Z33)
Length of concrete cylinders::
- C = 1.000 mm
Diameter of concrete cylinders:
- 07” = Ø 180 mm
- 08” = Ø 200 mm
B = truck mounted mixer pump
*Output and pressure are theoretical data. The max concrete output and the max pressures cannot be reach a the same time.
The HOPPER, excellent geometry for concrete pumping:- Hopper made of wear-resistant steel with a grille equipped with an electric vibrator
- High torque of the mixer allowing the operations under the most severe conditions with low-slump concrete
- Discharge of the concrete automatic and controlled by a level feeler
- Optimum combination between the casting steel conveying chamber and the mixing shaft equipped with blades with specific helical geometry
- Large capacity hopper 450 l (S6)
- Large capacity hopper 500 l (G7)
Vanguard technology for every demand
SERMAC offers a complete range of concrete pumps with placing booms from 20 m (4 sections) to 65 m (6 sections) height with different fold configurations: “Z”, “RZ” or “RZ”. The model booms are available in the following folding types:
“ZR” folding: it offers the advantage of the folding type “Z” and “R” in terms of operations and rapidity of execution. Ideal for small works of urban construction indoor and outdoor where workspaces are particularly tight.
Concrete pumps: 4ZR20
“Z” folding: it’s ideal for operating in horizontal spaces also limited in height where it is required where great agility and rapidity of opening and maneuvering of the boom is required.
Concrete pumps: 4Z27, 4Z38
Concrete pumps: 5Z33, 5Z36, 5Z38, 5Z42
“RZ” folding: it offers the advantage of the folding type “R” and “Z” it is used with 5 and 6 sections booms. Ideal for operating in large building sites where great agility and rapidity of opening and maneuvering of the boom is required.
Concrete pumps: 5RZ46, 5RZ51, 6RZ56, 6RZ60
Concrete pumps: 6RZ65
- CONCRETE PIPELINE
The concrete pipeline of distribution boom, with standard diameter Ø 125 mm (5”) on all models, is supplied as follows:
- Straight pipes made in induction hardened Double Layer steel with high resistance against abrasion wear
- Bends made in Double Layer steel with chromium carbide inner
Great stability in every pumping phase
The SERMAC concrete pumps combines each model of the boom with a specific stabilization, characterized by the following openings:
Front: X-type single telescopic- Rear: Fixed
Versatile and compact stabilization that allows rapid positioning in small or difficult to access spaces. Solution used with small size booms and a folding type "Z" or "ZR".
Rear outriggers with a simple diagonal extension ensure a rapid and effective placement in tight spaces. - Concrete pumps: 4ZR20, 4Z27
Front: X-type single telescopic- Rear: Horizontal
Excellent stabilization which guarantees a high functionality and a great stability in all working positions. Solution used with medium size booms and a folding type "Z".
Rear outriggers with a simple diagonal extension ensure a rapid and effective placement in tight spaces. - Concrete pumps: 5Z33, 5Z36
Front: Multitelescopic “X”- Rear: Swing-out
Stabilization of rapid placement. Solution used with medium-high size booms with folding type "Z" and "RZ".
The rear outriggers have fixed length and ensure stability to the height booms also where an horizontal extension is used. - Concrete pumps: 4Z38, 5Z38, 5Z42, 5RZ46, 5RZ51, 6RZ56
Front: X-orientable type telescopic- Rear: Swing-out
Latest generation stabilization for major projects, with potential placement also in confined spaces. Solution that allows total opening outriggers steerable with a rotation angle of 44°. The rear outriggers have fixed length and ensure stability to the height booms also where an horizontal extension is used. - Concrete pumps: 6RZ60, 6RZ65
Master of steel
The SUPERLIGHT concrete pumps have been thoroughly designed by our technical office S-Design with special five (5) and six (6) articulated boom, with the mixed “RZ” folding configuration that allows excellent movement performance.
The use of high-strength steels S900 and the particularity of our design allow us to create the lightest boom structures with the advantage of using more contained stabilizations to the benefit of operations on construction sites presenting difficulties in stabilization spaces, and achieve an excellent cost-performance ratio without the use of composite materials.
The concrete pumps 5RZ46, 6RZ56 and 6RZ60 SUPERLIGHThas been designed both for assembly on standard trucks 4 and 5-axles due to the extremely contained total weight, that offers:
- 5RZ46 < 32 t: exemption of road circulation permits thanks to the underweight legal
- 6RZ56 < 41 t: underweight compared with the potential of the chassis
- 6RZ60 < 47 t: underweight compared with the potential of the chassis
- 5RZ46 < 32 t: exemption of road circulation permits thanks to the underweight legal
Electronic stability control system SCS
The european regulations UNI EN 12001: 2012 provides for the control of the stability of the machine with total or partial opening of the stabilization.
In compliance with the regulations, SERMAC has designed and implemented the stability control system SCS (Sermac Control Stability) in the BASIC and ADVANCED versions capable of significantly increasing the degree of safety of the machines and their use.
The SCS - BASIC model is applied as standard on the whole range of truck-mounted concrete pumps and mixer pumps. The system provides for the complete opening of the stabilizers to safely move the distribution boom.
The SCS - ADVANCED model is available as an optional and allow to work in total safety even with the partial stabilization opening. Thanks to the constant control of the overturning moment, the system constantly checks the position of the boom and the value of the loads on the stabilizing cylinders. The operator can therefore work in complete safety with the stabilizers partially open in the maximum extension of the boom.
On the equipment, in position with the controls, there are two displays that allow to check the correct opening of the machine and the value of the loads on the stabilizing cylinders. Furthermore, a display on the remote control allow to view the exact position of the boom and the permitted work area.
SCS - BASIC (model 5RZ51 with with complete outriggers opening)
SCS - ADVANCED (5RZ51 with partial outriggers opening)
SCS - ADVANCED (5RZ51 with first section boom open in vertical position)
MeDUSA
The new electrical system developed by SERMAC uses CAN-Bus communication technology to manage the machine commands.This system allows simplified communication between the actuators mounted on the machine using a single electrical cable and optimizing the number of components used within the system which, unlike the classic centralized analog system, each peripheral must be connected with its own cable to the main electrical panel.The new CAN-Bus system is called MeDUSA from the union of two technologies. The "me" as a direct interface to the operator, oriented towards the simplified user experience of the electronics that controls all the functions on the machine, and the "medusa - jellyfish" as a control system unstructured by a series of electronic control units connected to each other via the CAN-Bus line like the tentacles of a jellyfish.In addition to the above, the real added value is represented by the integrated diagnostic system that allows easier maintenance of the equipment, both in the ordinary and extraordinary phase, thanks to the simple interface made available to the operator.The MeDUSA system allows a couple of advantages:-
Electric system easy to install and use with considerably simplified connections
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Absence of a main electrical panel
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Possibility of managing the new components / options in a more flexible way
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Ability to view various information useful to the operator for using the pump on the machine display
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An advanced diagnostics that allows a check of all the peripherals / actuators during the start-up phase in order to be sure of correct machine operation
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Presence of the color graphic display for over 4" directly on the transmitter of the radio control to have direct contact between the operator and the information arriving from the machine
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